Custom Tube Bending and Forming

Custom Tube Bending and Forming for Complex Applications

HAYDU offers expert custom tube bending and forming services for the medical, aerospace, and marine industries. Whether you’re building surgical systems, fluid transfer lines, or structural components, we deliver repeatable accuracy, superior finishes, and fast turnaround.

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What We Offer: Our Capabilities

Our in-house tube bending and forming capabilities cover a wide range of sizes, shapes, and materials—from ultra-small medical tubes to large industrial forms. We work with stainless steel, titanium, copper, and specialty alloys to match your exact performance and compliance needs.

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Precision Tube Bending – Tight-radius, multi-plane bends with minimal distortion
Tube Forming – End forming, swaging, flaring, beading, and expansion
Tube Flaring, Tapering, and Drilling – Expert shaping for high-performance and custom-fit parts
Bend Tolerance – +/- 0.5° with minimal distortion; leg length tolerance of +/- 0.005″

EDM for Tubing – Precise internal features and contours on small-diameter tubes
Size Range – Tubes up to 0.500″ OD in most materials; larger diameters available on request
Surface Finishes – Polishing, deburring, tumbling, and coating for ready-to-use quality
Assembly Ready – Formed tubes integrate seamlessly with welding and machined assemblies

Medical | Aerospace | Marine

Applications By Industry

Medical

Catheter systems
Surgical irrigation tubing
Diagnostic fluid lines

Medical Manufacturing Services

Aerospace

Fuel and hydraulic lines
Instrumentation tubing
Structural supports

Aerospace Manufacturing Services

Marine

Engine fluid lines
Exhaust routing
Corrosion-resistant support structures

Marine Manufacturing Services

Showcase:

Copper Bend

Two different angular end cuts on a ½” thin wall bent copper tube

Copper Bend

Two different angular end cuts on a ½” thin wall bent copper tube

Copper Elbow

This is an excellent example of thin-walled tube bending. This tube measures .750″ O.D. with a .040″ wall and an inside radius of .750″

Cooling Coil

Coils of this nature are typically either condensing coils or heat exchangers. We have made a large variety of these types of tubes.

Copper Coil

Coils of this nature are typically either condensing coils or heat exchangers. We have made a large variety of these types of tubes.

Flow Coils

Closed wound 1/16″ O.D. SS flow coil with .010″ I.D.

Flow Coils

Closed wound 1/16″ O.D. SS flow coil with .010″ I.D.

Our Quality Policy

We pledge to provide products, services and solutions that meet customer expectations with quality, engineering, and regulatory compliance, and maintain the effectiveness of the QMS.

Why Choose HAYDU for Custom Tube Service?

From concept to certification, HAYDU works with aerospace clients to streamline development and eliminate manufacturing risk. Whether you’re building parts for commercial aircraft, defense systems, or space tech, we deliver the expertise and equipment to bring your vision to life—on schedule and to spec.